Instrumentation & Control Technician's - Iowa Fertilizer Company - Wever, IA

JOB INFORMATION

Iowa Fertilizer Company(IFCo) seeks those who are looking for a challenging career with a new company at a large, new facility which is poised to change the face of the fertilizer business in the Midwest. The selected candidate will grow their career with us as we grow our business. Iowa Fertilizer Company(IFCo) is currently seeking an Instrumentation & Control Technician (I&C) to become part of our organization at our location in Wever, Iowa.

JOB DESCRIPTION

IFCo is looking for Instrumentation and Control Technician to be responsible for the support of field instrumentation, analytical and monitoring systems. The I&C Technician will provide maintenance (preventive and corrective) and trouble shooting of basic process control (BPC) and safety instrumented systems (SIS). Preferred candidates will have chemical plant experience with emphasis on field instrumentation and analytical support.

DUTIES AND RESPONSIBILITIES

At a minimum, tasks will include:
Inspection of field instrumentation and verification of manufacture calibration, onsite calibration, and testing.

Final control element inspection and troubleshooting, repair and rebuild, replacement and installation according to engineering standards, best practices, and manufacture recommendation.

Calibration, troubleshooting, testing, and documentation of analytical equipment.

The position will require some medium to large size control and instrumentation hardware support. While providing this primary support, the I&C Technician will interface with maintenance personnel, plant technicians and operations department. This position requires individuals to work well both independently and in a team environment.

Commissioning and startup activities including, instrument loop inspection, loop check, configuration, calibration, and testing. Mechanical installation, function checking, stock testing, of final control elements.

Experience with and troubleshooting of critical instrumentation on Real-time operation of a PSM site.

Safety driven mentality with dedication to process safety systems integrity and availability.

Final control elements installation, mechanical repair, calibration, and stroke testing.

Analytical equipment expertise, troubleshooting, calibration, documentation for both monitoring and supervisory systems (mass spectrometer, CEMS, O2 Combustibles, NOx, infrared, conductivity, and gas chromatograph).

Practical knowledge of Motor Starters, MCCs, VFD, and 480 volt three phase systems.

Support and maintenance of DCS, SIS, and PLCs based systems. Practical experience with hardware of Rockwell A.B (ControlLogix & CompactLogix), Schneider Electric hardware (Modicon, Quantum), and Siemens PLCs (S7-400) is desired.

Dedication to documentation updates and creation for plant specific maintenance tasks including calibration, maintenance, and troubleshooting procedures. Update and follow plants instrument scope P&I and wiring diagrams, loop diagrams, cable scheduling, and instrument lists sheets.

Follow company safety and health guidelines and other company policies.

Adhere to LOTO and MOC procedures.

Ability to climb straight ladders.

Some work may require heights in excess of 100 feet.

Ability to work outdoors in all weather conditions.

Physical requirements – bending, kneeling, lifting up to 50lbs.

Confined space entry may be required.

Wearing a respirator when/where required to perform inspections/job duties.

Industrial chemical plant environment.

Noise levels may require hearing protection.

Strong verbal and written communication skills.

Ability to gather and evaluate complex information.

Ability to use personal computer software for word processing, spreadsheet and database applications.

Valid driver’s license required.

SAP experience a plus.

All other duties and responsibilities as assigned.

QUALIFICATIONS

Education

High School Diploma or GED, along with a 4 year apprenticeship, or an Associate Degree in Industrial Instrumentation and Controls and/or relevant work experience.

Experience and Qualifications

5-10 years of practical experience in supporting instrumentation and control system is required, Supporting of BPC & SIS systems, and environmental compliance in the chemical industry is highly desired.

Advanced understanding and hands on experience of process analytical equipment (troubleshooting, calibration, sample switching logic, calibration gas replacement procedures, and documentations)

Advanced understanding and hands on experience of control valves actuators, positioners, feedback, smart positioners, and solenoids.

Advanced understanding and hands on experience of smart transmitters, sensing elements, transducers, and transmitters. Experience with calibration, configuration and repair of measurement/control instruments for flow, level, pressure, differential pressure, vibration, temperature, and pH.

Practical knowledge of DCS & PLC control systems hardware, electrical motor controls, and VFDs.

Familiar with industrial communication protocols, HART, Modbus TCP/IP & RTU, VNET, Ethernet/IP.

Familiar with IEC & ISA process safety standards, ISO9000 documentation tracking and updates.

PSM sites and process safety management deliverables, MOC procedures, and electrical and process LOTO.

Have experience and knowledge of computerized maintenance management systems

Valid driver’s license required

Fertilizer manufacturing experience is a plus.

SAP experience is a plus

COMPANY PROFILE

Iowa Fertilizer Company is a wholly owned subsidiary of Netherlands-based OCI N.V., a global leader in nitrogen fertilizer production as well as an engineering and construction contractor. OCI N.V. has an international fertilizer distribution platform spanning from the Americas to Asia. Nitrogen fertilizer accounts for about 60 percent of global fertilizer use, so the output of the Iowa Fertilizer plant will drastically reduce U.S. dependence on imported fertilizer. In addition, a domestic fertilizer source will save farmers across the country millions of dollars annually.

OCI N.V. is a global producer of natural gas-based chemicals and an engineering & construction contractor based in the Netherlands. The Chemicals segment produces nitrogen fertilizers, methanol and other natural gas based products, serving agricultural and industrial customers from the Americas to Asia. We rank among the world’s largest nitrogen fertilizer producers with current production capacity of nearly 7 million metric tons in the Netherlands, the United States, Egypt and Algeria. We are also the largest merchant methanol producer in the United States. OCI N.V. employs more than 75,000 people in 35 countries and is listed on the NYSE Euronext in Amsterdam.

BENEFITS

Iowa Fertilizer offers a comprehensive first-class benefits package. These benefit plans provide a wide range of benefits and protection for the employees and their families. Full-time employees are eligible for medical, prescription drug, dental, vision, life, and disability insurance coverage upon hire. Iowa Fertilizer also offers a 401(k) program with a company matching benefit. Full-time employees of Iowa Fertilizer receive 11 paid holidays, sick leave and vacation.

Title: Instrumentation & Control Technician

FLSA Status: Non-Exempt

Reports to: Instrument & Control Supervisor

Department: Reliability and Maintenance Organization

Location: Wever, Iowa (Burlington, IA area)

Employment is contingent upon the successful completion of a background check, pre-employment physical and drug screen. A valid driver’s license is required. Iowa Fertilizer Company is an equal opportunity employer that recruits, hires, trains, and promotes regardless of race, color, veteran status, age, disability, sex, national origin or religion. We value diversity in our workforce and in the communities we serve.

DISCLAIMER

This is not necessarily an exhaustive list of all responsibilities, skill, tasks, requirements, efforts, or working conditions associate with the job. While this is intended to be an accurate reflection of the current job, IFCo reserves the right to revise or change job duties and responsibilities as business needs arise. In compliance of EEOC regulations, if the employee cannot perform the essential functions of this position in a satisfactory manner, further accommodations shall be made if it does not constitute undue hardships upon this organization.